How to determine the best byte size for the dd command
As Chris S wrote in this answer the optimum block size is hardware dependent. In my experience it is always greater than the default 512 bytes. If your working with raw devices then the overlying file system geometry will have no effect. I've used the script below to help 'optimize' the block size of dd.
#!/bin/bash
#
#create a file to work with
#
echo "creating a file to work with"
dd if=/dev/zero of=/var/tmp/infile count=1175000
for bs in 1k 2k 4k 8k 16k 32k 64k 128k 256k 512k 1M 2M 4M 8M
do
echo "Testing block size = $bs"
dd if=/var/tmp/infile of=/var/tmp/outfile bs=$bs
echo ""
done
rm /var/tmp/infile /var/tmp/outfile