Is it ok to clip component leads after soldering?

I was told to cut the leads to length before soldering. There was an IPC standard around on which basis we were taught that. I don't remember which standard it was exactly.

A reference I found is this document by IPC.

[...] The next part of the through-hole solder joint is the component lead. [...] Either way the leads are formed – usually with a 90 degree bend – and trimmed to the correct length. After the lead is trimmed, it may be clinched or bent over to hold the component in place during the rest of the assembly process. [...] The last part of the connection is the solder joint. [...]

So to prevent parts from falling off, you bent the already trimmed leads over (in a direction where it doesn't cause problems). And after that you solder them.

It is probably taught that way just as @GummiV mentioned in the comment, that the force and shock of the trimming might cause the joint or the PCB to be damaged.

I actually managed to break of a fragile ring with the track once because I was trimming after soldering, so I think the advice of the IPC is quite sound.

There are also frames around which help you in the assembly of through hole boards. You can put the board in, put all your components in from the top, then put down a lid and turn the whole thing around to solder on the bottom side.

Looks something like this:

enter image description here


If you are interested in doing very high quality soldering I recommend you search for military soldering specifications. You will find instructions for bending leads with stress reliefs and to the proper radius. The leads should be inserted into the board and bent slightly, just enough to keep them in place during soldering. After soldering, you cut them off with cutters that have blades where the side toward the component is perpendicular to the lead. In other words, the angle part of the blade faces away from the board. Ordinary toe-nail clippers are the cheapest adequate illustrative cutter for this, but tend to wear more quickly than purpose-built cutters. If you examine toe-nail clippers you will see they are flat on the side that faces your toe and angled on the side that faces the cutoff nail. This is why your toenails don't shatter, crack, etc. when you cut them off, instead the cutoff nail gets enough energy to fly across the room into your coffee cup. If you use a cutter with blades like this, the shock will be transmitted to the cut-off lead and not to the board/lead/component.


I've always been told to clip the leads after soldering to reduce the shock that gets transmitted to the part - this reduces the chance that the part will be damaged.

As well, how do you intend to manually cut and bend the component legs before inserting so perfectly that they fit and can be soldered? I can bend them fine, but getting the length right is just too fiddly. Bend, insert, solder, clip.

If you have a machine doing the work, then the question is moot. The machine will bend, cut and insert however it was built.