AccessViolationException reading memory allocated in C++ application from C++/CLI DLL

but it was the mismatch, not the specific version that was the problem

Yes, that's black letter law in VS. You unfortunately just missed the counter-measures that were built into VS2012 to turn this mistake into a diagnosable linker error. Previously (and in VS2010), the CRT would allocate its own heap with HeapAlloc(). Now (in VS2013), it uses the default process heap, the one returned by the GetProcessHeap().

Which is in itself enough to trigger an AVE when you run your app on Vista or higher, allocating memory from one heap and releasing it from another triggers an AVE at runtime, a debugger break when you debug with the Debug Heap enabled.

This is not where it ends, another significant issue is that the std::string object layout is not the same between the versions. Something you can discover with a little test program:

#include <string>
#include <iostream>

int main()
{
    std::cout << sizeof(std::string) << std::endl;
    return 0;
}

• VS2010 Debug : 32
• VS2010 Release : 28
• VS2013 Debug : 28
• VS2013 Release : 24

I have a vague memory of Stephen Lavavej mentioning the std::string object size reduction, very much presented as a feature, but I can't find it back. The extra 4 bytes in the Debug build is caused by the iterator debugging feature, it can be disabled with _HAS_ITERATOR_DEBUGGING=0 in the Preprocessor Definitions. Not a feature you'd quickly want to throw away but it makes mixing Debug and Release builds of the EXE and its DLLs quite lethal.

Needless to say, the different object sizes seriously bytes when the Config object is created in a DLL built with one version of the standard C++ library and used in another. Many mishaps, the most basic one is that the code will simply read the Config::bee member from the wrong offset. An AVE is (almost) guaranteed. Lots more misery when code allocates the small flavor of the Config object but writes the large flavor of std::string, that randomly corrupts the heap or the stack frame.

Don't mix.

I believe 2013 introduced a lot of changes in the internal data formats of STL containers, as part of a push to reduce memory usage and improve perf. I know vector became smaller, and string is basically a glorified vector<char>.

Microsoft acknowledges the incompatibility:

"To enable new optimizations and debugging checks, the Visual Studio implementation of the C++ Standard Library intentionally breaks binary compatibility from one version to the next. Therefore, when the C++ Standard Library is used, object files and static libraries that are compiled by using different versions can't be mixed in one binary (EXE or DLL), and C++ Standard Library objects can't be passed between binaries that are compiled by using different versions."

If you're going to pass std::* objects between executables and/or DLLs, you absolutely must ensure that they are using the same version of the compiler. It would be well-advised to have your client and its DLLs negotiate in some way at startup, comparing any available versions (e.g. compiler version + flags, boost version, directx version, etc.) so that you catch errors like this quickly. Think of it as a cross-module assert.

If you want to confirm that this is the issue, you could pick a few of the data structures you're passing back and forth and check their sizes in the client vs. the DLLs. I suspect your Config class above would register differently in one of the fail cases.

I'd also like to mention that it is probably a bad idea in the first place to use smart containers in DLL calls. Unless you can guarantee that the app and DLL won't try to free or reallocate the internal buffers of the other's containers, you could easily run into heap corruption issues, since the app and DLL each have their own internal C++ heap. I think that behavior is considered undefined at best. Even passing const& arguments could still result in reallocation in rare cases, since const doesn't prevent a compiler from diddling with mutable internals.